Plastic Dinnerware Coaster Molding

Plastic Dinnerware Coaster are an everyday item used to hold cups, bowls or other cutlery. It is used to protect the tabletop from heat or drips from hot drinks or other cutlery, and also serves a decorative purpose. Some coasters have non-slip bottoms to ensure that the cups are securely placed on the table, and the materials used for non-slip bottoms are usually rubber and silicone; other common coaster materials include polypropylene (PP), polyethylene (PE), and other plastic materials. These materials are heat- and water-resistant and are suitable for placing hot beverages. Common shapes of coasters in our market include round, square, heart, etc. However, Plastic Dinnerware Coaster molding can be customized to different shapes and sizes according to customers' needs. We can also customise patterns and logos to increase the visual appeal and brand identity of the product.

Plastic Dinnerware Coaster are widely used, used in the family daily dining table, living room and other occasions; restaurants, cafes, bars and other commercial establishments will also use coasters, not only to protect the desktop but also to enhance the tidiness of the dining environment. Plastic Dinnerware Coaster are a practical and common cutlery auxiliary product that adds convenience and aesthetics to dining occasions by providing protective and decorative features.

Plastic Dinnerware Coaster Molding progress:

Preparation of raw materials: First of all, plastic pellets (e.g. polypropylene, polyethylene, etc.) need to be prepared for injection moulding. These plastic pellets will be heated and melted in the injection moulding machine.

Mold Preparation: A mold is prepared to make the coasters. Molds usually consist of two parts, an upper mold and a lower mold. These moulds need to be pre-designed to ensure that the final injection molded product meets the design requirements.

Injection Molding Process:

Melting the plastic: Plastic granules are put into the heated barrel of the injection molding machine and melted into liquid plastic by heating and mechanical action.

Injection: The melted plastic is injected into the cavity of the mold by a syringe. Typically, the injection machine applies a certain amount of pressure to inject the plastic into the mold, filling the entire mold cavity.

Cooling: The plastic injected into the mold begins to cool and solidify. The speed and uniformity of cooling is critical to the quality of the product.

Mold Opening: Once the plastic has completely cooled and cured, the mold is opened and the molded plastic cutlery coasters are removed.

Removal of residue: After the finished coasters are removed from the mold, some residue may need to be removed, such as flash or support structure.

Inspection and Packaging: The molded plastic cutlery coasters are inspected for quality to ensure that they meet the product requirements. Finally, the product is packaged and ready for sale or further processing.

These steps make up the injection molding process of plastic tableware coasters, where fine handling and control of each step has a significant impact on the quality and performance of the final product.

For custom injection molds, we can provide professional Plastic Dinnerware Coaster services. Usually Plastic Dinnerware Coaster are manufactured using injection molding technology. The mold materials for injection molds can be chosen from P20, 718, S136, H13 and so on. The mold material reflects the mold life and product material requirements.

Plastic Dinnerware Coaster Molding making

1.We communicate product design according to samples/drawings and your requirements.

2.After the product design is confirmed, we carry out the mold design, we provide all kinds of injection molds, blow molds, silicone molds, die-casting molds services.

3.Material procurement, steel cutting and mold basic tools.

4.Mold assembly

5.Mold inspection, tracking and controlling mold processing.

6. We will inform you the date of mold trial and send you the sample inspection report and injection parameters together with the sample.

7.Your instruction and confirmation of shipment.

8.Prepare the mold before packing.

Plastic Dinnerware Coaster Molding Specification

1. Professional manufacturer,design,production injection mould and stamping mould quality control

2. rich export experience plastic injection mould and stamping mould

3. Reasonable price of design mould

4. Cavities: single or as per your requirements cavity

5. Treatment: S45C Pretreat>25Hrc,And Nitriding

6. Mould Steel: Cavity ,Core and slide: P20 ,2738,2136 available Mold base :LKM available

7. Standard:DEM ,HUSKY,available

8. Hot runner: according to your demand

9. Life time: >300 Thousand Times

10. Package: Plywood case, anti-rust paint

Mold design:

Information you need to provide us

1. If you have drawings, 2D drawings, 3D drawings (preferably in STEP format).

2. If there are no drawings, you need to provide specific length, width, height and weight information. (It’s best to send us samples)

3. Should the mold be sent to your country, or leave the mold in our factory and we will help you produce the product.

4. Mold material requirements, cavity number requirements (you can tell us about the size of your injection molding machine)

5. Product material requirements and product quantity. (You can tell us about the use of the product and we can give you suggestions)

Transaction process:

Mold testing:

Once the mold is complete, I do a mold test. It usually takes about 3-5 days to complete. We need to assemble the mold, adjust the pressure data of the machine, and try production. We need to check whether there are problems during the normal production of the mold and make modifications.

Product packaging

Packaging according to your needs

1.By air ,it takes 3-7 days for delivery .The goods can be shipped by DHL ,Fedex ,UPS .

2.By sea ,the delivery time is based on your port .

To South East Asian Countries takes about 5-12 days

To Middle east countries takes about 18-25 days

To European countries takes about 20-28 days

To American countries takes about 28-35 days

To Australia takes about 10-15 days

To African countries takes about 30-35 days.

Factory

Video-1: (Factory Video)

Video-2: (Injection Molding)

Video-3: (Blow molding)

Video-4: (Blow molding)

Video-5: (Roll molding)

Customer satisfaction is our most important goal. We focus on communication and cooperation with our customers, always pay attention to their needs and provide quick response and quality customer service. Our injection production mold factory is committed to establishing long-term relationships and ensuring that our customers receive the best after-sales service during the purchase and use of our products, and we will definitely do our best to solve any problems for our customers.

FAQ

1. Who are we?

We are based in Zhejiang, China, start from 2014,sell to North America(30.00%),Southern Europe(10.00%),Northern.

Europe(10.00%),Central America(10.00%),Western Europe(10.00%),Mid East(10.00%),Eastern Europe(10.00%),South America(10.00%). There are total about 51-100 people in our office.

2. How can we guarantee quality?

Always a pre-production sample before mass production;

Always final Inspection before shipment.

3. What can you buy from us?

Mould,Plastic Product, Metal Product,Dental Product,CNC machining.

4. Why should you buy from us not from other suppliers?

Ningbo P&M Plastic Metal Product Co., Ltd. We main do all kinds of 3d design, 3d printing and plastic metal molds tooling and products. We have our own engineer and factory. One-stop supply:3d design - 3d printing - mold making - plastic injection.

5. What services can we provide?

Accepted Delivery Terms: FOB,CFR,CIF,EXW,FCA,DDP,DDU;

Accepted Payment Currency:USD,EUR;

Accepted Payment Type: T/T,L/C,PayPal,Western Union,Escrow;

Language Spoken:English,Chinese,Spanish,French,Russian.

6. What are the characteristics of your service?

1. Your inquiry related to our products or prices will be replied within 24hours.

2. Welltrained and experienced staffs to answer all your enquiries in fluent English.

3. Offering the support to solve the problem in the application or selling period.

4. Competitive prices based on same quality.

5. Guarantee samples quality same as mass production quality.