X-ray machine moulding

Ningbo (P&M) Plastic Metal Products Co., Ltd. has 17 years of mold manufacturing technology and can customize X-ray machine molds. We provide professional customized X-ray machine mold services, and we are a professional X-ray machine mold manufacturer. We have sufficient experience in selecting product raw materials and mold materials. In the process of customizing X-ray machine molds, our factory can provide one-stop service. We have design and production capabilities related to X-ray machines, such as: CAD design, mold manufacturing, injection molding, plastic product production, assembly and other technologies. In addition, our company has established cooperative relationships with plastic raw material suppliers, printing manufacturers, etc. to ensure the supply of raw materials and printing quality. Through our rich experience and perfect supply chain, our company can provide customers with high-quality customized X-ray machine products to meet their specific needs. At the same time, we have 10 years of professional foreign trade service experience, understand the foreign trade process, and better serve our customers. For X-ray machine products, we can make corresponding plastic parts, which is mainly done through injection molds.

X-ray machines must take into account the characteristics of radiation resistance, high precision, and biocompatibility. The core points of injection mold production are:

1. Material selection and modification

1). Radiation-resistant substrate

Use tungsten-nickel alloy reinforced mold steel (such as HOTVAR-WN), add 2.3% nano-tungsten particles to traditional S136 steel, so that the mold can withstand a cumulative radiation dose of 10^6 Gy (15 times that of ordinary molds)

The surface coating uses a gradient tantalum-gold composite film (thickness 0.05mm), which attenuates X-ray scattering energy by more than 30%

2). Biostability treatment

The housing mold of the implantable sensor needs to pass ISO 10993-2025 certified, titanium nitride (TiN) coating is used to prevent the precipitation of plastic degradation products

Add 0.01% lanthanide elements (such as cerium) to neutralize free radicals and extend the service life of parts in contact with iodine-containing contrast agents

2. Precision structural design

1). Radiation penetration compensation structure

Design 0.02-0.05mm micro-compensation surface in the filter grid molding area to offset the geometric distortion caused by the radiation hardening effect

Use asymmetric cooling water channels (front mold water channel spacing 1.5mm, rear mold 2.2mm) to balance the shrinkage differences in different wall thickness areas

2). Anti-static channel system

Integrated carbon nanotube conductive flow channel (resistivity ≤10^3 Ω·cm), to prevent CT rotating parts from adsorbing dust due to static electricity

Electromagnetic shielding cover is set at the gate (working frequency matches 2MHz-150kVp) to reduce interference from high-voltage generator

3. Intelligent manufacturing technology

1). Mold flow analysis: quantum computing-assisted simulation (predicting the deformation amount of radiation heat effect)

2). Electrode processing: graphene coated electrode (loss rate reduced by 55%)

3). Mold detection: terahertz wave three-dimensional scanning (accuracy ±0.002mm)

4). Surface treatment: Plasma electrolytic oxidation (PEO)

4. Response plan for special working conditions

1). Spring environmental adaptation

Workshop constant humidity system (45%±3%RH) linked to mold preheating temperature (set value + 3℃ to compensate for material moisture absorption and expansion)

Use phase change energy storage material (PCM) to wrap the mold frame to buffer the stress changes caused by the temperature difference between day and night (ΔT≤0.5℃)

2). Intelligent maintenance system

Embedded fiber grating sensor monitors mold radiation damage (accumulated dose＞800kGy automatic warning)

Predictive maintenance based on digital twin (generate 3D wear model every 5000 molds)

5. Verification and certification system

1). Functional test

Radiation penetration consistency test (density fluctuation <1.5% at 120kVp)

Low temperature brittleness test (-40℃ environment simulates transportation and storage)

10^6 times mold opening and closing life test (with barium compound-containing plastic material)

2). Medical compliance certification

Passed FDA 21 CFR 1020.30-2025 radiation protection standard

Obtain IEC 60601-2-54 3rd Edition Electrical Safety Certification

In terms of design:

High-precision structural design strategy

1. Dynamic optimization of parting surface and cavity

Radiation protection adaptation parting: Design a compensating parting surface (tolerance ±0.015mm) for the lead plate inlay area (thickness ≥2mm) to ensure that the radiation leakage is <0.5μSv/h (GBZ 130-2025 standard) after the shell is closed.

Heterogeneous material co-injection structure: At the junction of the protective layer (PC-ABS containing barium sulfate/tungsten powder) and the main structure (glass fiber reinforced PEEK), a two-color mold synchronous injection molding technology is used, and the interface bonding strength is ≥45MPa.

2. Demolding and ejection innovation

Magnetic field assisted demolding system: An electromagnetic device is embedded in the radiation protection area containing metal filling, and the demolding adsorption force is eliminated through a pulsed magnetic field (0.5T) to avoid surface scratches.

Bionic ejector layout: Optimize the ejector distribution density (spacing ≤15mm) with reference to the honeycomb structure, so that the shell flatness error is <0.1mm/m, meeting the image detector installation accuracy requirements

X-ray machine Mold

We are a X-ray machine mold manufacturer, providing high-quality X-ray machine mold manufacturing. As long as you want to customize/develop X-ray machine products, you can find us. We have professional injection mold design and mature manufacturing technology, providing you with one-stop service, from product design-mold making-product production-product packaging-product transportation, we can help you in every link. As long as you come to us, we will provide you with the ultimate service and satisfy you in terms of product quality, production time, information dialogue, etc.

Plastic Injection Mould making

Plastic molding specifications

Mold design:

Transaction process:

Mold testing:

Product packaging

Factory

We are Custom Plastic Mold factory. Our factory is plastic injection mold maker. we has 17 years of experience in professional custom plastic mold and 10 years of foreign trade experience. We are custom Plastic Mold supplier. We can provide custom Plastic Mold service. Our factory can make the Injection molded plastic parts, and the quality of the products will satisfy you.

We have more than 50 high-end machines and hundreds of engineers and designers. We can provide one-stop service, from product design - mold making - product production - product packaging - transportation. We have a complete production chain. We can meet all your requirements.

Services we provide:

Professional custom mold service, Plastic mold design and manufacturing .plastic product production, product design, mold design, blow mold customization, rotational mold customization, die-casting mold customization. 3D printing services, CNC manufacturing services, product packaging, customized packaging, shipping services.

We always adhere to the principles of quality first and time first. While providing customers with the highest quality products, try to maximize the production efficiency and shorten production time. We are proud to tell every customer that our company has not lost any customer since its establishment.If there is a problem with the product, we will seek a solution actively and take responsibility to the end.

FAQ

Q1: Are you trading company or manufacturer ?

A: We are manufacturers.

Q2. When can I get the quotation?

A: We usually quote within 2 days after we get your inquiry.

If you are very urgent, please call us or tell us in your email so that we can quote for you first.

Q3. How long is the lead-time for mold?

A: It all depends on the products' size and complexity. Normally, the lead time is 25 days.

Q4. I have no 3D drawing, how should I start the new project?

A: You can supply us a molding sample, we will help you finish the 3D drawing design.

Q5. Before shipment, how to make sure the products quality?

A: If you don't come to our factory and also don't have the third party for inspection, we will be as your inspection worker.

We will supply you a video for production process detail include process report, products size structure and surface detail, packing detail and so on.

Q6. What is your payment terms?

A: Mold Payment: 40% deposit by T/T in advance, 30% second mold payment before sending out the first trial samples, 30% mold balance after you agree the final samples.

B:Production Payment: 50% deposit in advance, 50% before sending out the final goods.

Q7: How do you make our business long-term and good relationship?

A:1. We keep good quality and competitive price to ensure our customers benefit for best quality products.

2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.