mini injection moulding

In addition, our company has established cooperative relationships with plastic raw material suppliers, printing manufacturers, etc. to ensure the supply of raw materials and printing quality. Through our rich experience and perfect supply chain, our company can provide customers with high-quality customized mini injection moulding products to meet their specific needs. At the same time, we have 10 years of professional foreign trade service experience, understand the foreign trade process, and better serve our customers. For mini injection moulding products, we can make corresponding plastic parts, which is mainly done through injection molds.

1. Micro injection molding is a manufacturing technology for micron-level (1-1000μm) precision plastic parts. By 2025, through technological iteration, it has achieved:

Ultra-fine molding: the minimum part weight can reach 0.1mg (such as insulin pump gears), and the wall thickness is as low as 10μm;

Complex structure capabilities: integrated microchannels (width 50μm), multi-material embedding (metal-plastic composite);

Efficiency innovation: Cycle Time is shortened to 2-5 seconds (traditional processes require 15-30 seconds), suitable for million-level mass production.

2. Core technical points and breakthroughs

Micro mold design

Material selection: tungsten steel (hardness HRA 90) or nanocrystalline ceramics (wear resistance increased by 300%);

Processing technology: laser micro-engraving (precision ±0.5μm) + ion beam polishing (surface roughness Ra＜0.01μm);

Temperature control system: integrated microchannel heating in the mold (temperature control accuracy ±0.1℃) to inhibit premature cooling of the melt.

Progress in materials science:

LCP (liquid crystal polymer): temperature resistance of 260℃, excellent fluidity (medical sterilized parts)

PEEK MT (micrometer level): creep resistance, biocompatible (implantable sensors)

Photosensitive resin composites: photocuring-assisted molding (optical microlens array)

Process parameter optimization

Injection stage: screw diameter ≤14mm, injection pressure increased to 300MPa (conventional molding 5-150MPa);

Pressure control: three-stage attenuation (200→100→50MPa), compensation for microscale shrinkage (0.5-1.2%);

Cooling strategy: liquid nitrogen instant cooling (-196℃) locks the microstructure and reduces internal stress.

3. Innovative application areas in 2025

Medical health

Intravascular stent delivery system (outer diameter 0.5mm, dual-material gradient structure);

Neural probe array (128 channels, electrode spacing 20μm).

Consumer electronics

TWS headset micro acoustic mesh cover (aperture 15μm, precise control of air permeability);

Folding screen mobile phone hinge damping module (wear-resistant life> 500,000 times).

Optics and communications

Fiber optic connector V-groove (angle accuracy ±0.01°, insertion loss <0.1dB);

AR glasses diffraction optical waveguide (nanoimprinting synchronous molding, 30% improvement in light efficiency).

IV. Technical challenges and solutions

Microfluidic balance problem

Simulation optimization: Moldflow 2025 version adds a "microscale flow module" to predict the weld line position error <5μm;

Vacuum assistance: vacuum degree in the mold cavity <1kPa, reducing bubble defects (yield increased to 99.8%).

High-precision requirements for demolding

Electrostatic adsorption demolding (voltage 5kV, gravity accurate to μN level);

Bionic gecko foot mold coating (controllable adhesion, protecting microstructure integrity).

Detection technology upgrade

Ultra-depth 3D microscope (Keyence VHX-7000) achieves 0.01μm-level dimension measurement;

AI visual sorting system (false detection rate <0.001%), with a flow rate of 3,000 pieces/minute.

5. Trends in the integration of cutting-edge technologies

Intelligent production

The digital twin system maps the molding process in real time (data sampling rate 1MHz) and dynamically corrects parameter deviations;

Self-learning injection molding machines (such as Engel viper 12) optimize the process through neural networks (reducing the number of mold trials by 80%).

Green manufacturing

Bio-based PLA microsphere granules (reducing carbon footprint by 60%), adapted to insulin pump housings;

Micro-particle recycling system (processing capacity 1kg/h), with a waste recycling rate of 95%.

Interdisciplinary integration

Micro-injection molding + 3D printing (Nanoe Zetamix equipment) to achieve metal-ceramic composite micro-gears;

Photocuring-assisted micro-molding (UV-LED array) to simultaneously complete structural and surface functionalization

mini injection moulding

We are a mini injection moulding manufacturer, providing high-quality mini injection moulding manufacturing. As long as you want to customize/develop mini injection moulding products, you can find us. We have professional injection mold design and mature manufacturing technology, providing you with one-stop service, from product design-mold making-product production-product packaging-product transportation, we can help you in every link. As long as you come to us, we will provide you with the ultimate service and satisfy you in terms of product quality, production time, information dialogue, etc.

Plastic Injection Mould making

Plastic molding specifications

Mold design:

Transaction process:

Mold testing:

Product packaging

Factory

We are Custom Plastic Mold factory. Our factory is plastic injection mold maker. we has 17 years of experience in professional custom plastic mold and 10 years of foreign trade experience. We are custom Plastic Mold supplier. We can provide custom Plastic Mold service. Our factory can make the Injection molded plastic parts, and the quality of the products will satisfy you.

We have more than 50 high-end machines and hundreds of engineers and designers. We can provide one-stop service, from product design - mold making - product production - product packaging - transportation. We have a complete production chain. We can meet all your requirements.

Services we provide:

Professional custom mold service, Plastic mold design and manufacturing .plastic product production, product design, mold design, blow mold customization, rotational mold customization, die-casting mold customization. 3D printing services, CNC manufacturing services, product packaging, customized packaging, shipping services.

We always adhere to the principles of quality first and time first. While providing customers with the highest quality products, try to maximize the production efficiency and shorten production time. We are proud to tell every customer that our company has not lost any customer since its establishment.If there is a problem with the product, we will seek a solution actively and take responsibility to the end.

FAQ

Q1: Are you trading company or manufacturer ?

A: We are manufacturers.

Q2. When can I get the quotation?

A: We usually quote within 2 days after we get your inquiry.

If you are very urgent, please call us or tell us in your email so that we can quote for you first.

Q3. How long is the lead-time for mold?

A: It all depends on the products' size and complexity. Normally, the lead time is 25 days.

Q4. I have no 3D drawing, how should I start the new project?

A: You can supply us a molding sample, we will help you finish the 3D drawing design.

Q5. Before shipment, how to make sure the products quality?

A: If you don't come to our factory and also don't have the third party for inspection, we will be as your inspection worker.

We will supply you a video for production process detail include process report, products size structure and surface detail, packing detail and so on.

Q6. What is your payment terms?

A: Mold Payment: 40% deposit by T/T in advance, 30% second mold payment before sending out the first trial samples, 30% mold balance after you agree the final samples.

B:Production Payment: 50% deposit in advance, 50% before sending out the final goods.

Q7: How do you make our business long-term and good relationship?

A:1. We keep good quality and competitive price to ensure our customers benefit for best quality products.

2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.