Air Fryer Plastic Injection Moulding

Air Fryer Plastic Injection Moulding refers to a manufacturing technology that produces core plastic components of air fryers (such as body shells, fry baskets, heat-insulating door panels, control panel brackets, and hot air guide covers) through plastic injection molding processes. Its core feature is realizing high-temperature-resistant structural molding of components, oil-stain-resistant and easy-to-clean design and safety protection functions according to the usage characteristics of air fryers, including high-temperature hot air circulation (working temperature 120-200℃), oil splashing, and frequent opening and closing. Compared with traditional metal components (heavy weight, easy to burn hands, high cost), plastic injection components reduce the overall weight of air fryers by 30%-40%. At the same time, they have the advantages of flexible design (capable of forming curved bodies and embedded fry baskets) and controllable cost (plastic components account for 65%-75%). They are widely used in home kitchens, small catering, dormitories and other scenarios, and are key manufacturing technologies for realizing lightweight, safe and household air fryers.

P&M Air Fryer Plastic Injection Moulding Introduction

1 Core Characteristics of Air Fryer Plastic Injection Moulding

1.High Temperature Resistance and Heat Insulation Protection

When the air fryer is working, the high temperature inside is easily transmitted to the outside, and the plastic parts need to have excellent high temperature resistance and insulation performance:

High temperature resistant design of the body shell: High temperature resistant PPO/PS alloy or PA66+20% GF is selected, with long-term temperature resistance of 150-180 ℃ (hot deformation temperature ≥ 160 ℃) and short-term ability to withstand 200 ℃ high temperature impact. After 1000 high temperature cycle tests (120-200 ℃), the impact strength retention rate is ≥ 80%, without deformation or cracking;

Thermal insulation structure of insulated door panel: Adopting double-layer injection molding process (inner layer PC+outer layer PPO/PS alloy), with a 1-2mm air insulation layer reserved in the middle, the insulation performance is improved by 50% (outer surface temperature ≤ 50 ℃, far lower than the 70 ℃+of metal doors), avoiding users from touching and burning their hands; Injection molded silicone sealing ring on the edge of the door panel to seal against hot air leakage;

Anti scalding design of frying basket handle: The handle and frying basket body are injection molded separately (the handle is made of PPO/PS alloy, and the body is made of PA66+30% GF), connected by a buckle. The thermal conductivity of the handle is ≤ 0.2W/(m · K), and the temperature of the handle during operation is ≤ 45 ℃. It can be operated directly by hand.

2. Oil-Stain Resistance and Easy Cleaning

Air fryers are prone to oil splatter during use, and plastic parts need to have anti oil and convenient cleaning characteristics:

Surface anti oil treatment, structure with no dead corners design, detachable and easy to clean structure

3. Structural Strength and Safety Protection

Air fryers need to withstand the impact of basket pulling and hot air pressure, and plastic components need to have high strength and safety protection functions:

II Production Process of Air Fryer Plastic Injection Moulding

1. Product Design and Mold Development

(1) Product Design

Structural design: Draw a 3D model using CAD software, with a focus on designing the thickness distribution of the explosion basket wall, the double-layer structure of the heat-insulating door panel, and the layout of the heat dissipation holes on the body shell; Annotate key dimensional tolerances;

(2) Mold development

Mold material: H13 hot work mold steel (high temperature resistance, good wear resistance, service life ≥ 500000 times) is selected for the explosion basket and hot air guide cover molds; The body shell and heat-insulating door panel molds are made of NAK80 pre hardened steel;

Mold cavity design: Single cavity or double cavity molds are used, and the surface of the mold cavity is pre treated with anti sticking coating to ensure that the parts are easy to demold after molding;

2. Raw Material Preparation and Injection Molding

3. Post-Processing and Quality Inspection

P&M Air Fryer Plastic Injection Moulding(Specification)

P&M Air Fryer Plastic Injection Moulding Feature And Application

1. Home Kitchen Scenario

Core Requirements: Miniaturization, high appearance, multi-functionality, suitable for 2-4 people in a family, balancing kitchen space and cooking diversity.

2. Small Catering Scenario

Core requirements: Large capacity, high durability, efficient cooking, suitable for snack shops, milk tea shops and other scenarios, meeting high-frequency and multi serving production needs.

3.Dormitory Scenario

Core requirements: low power, easy storage, safe and low-noise, suitable for dormitory power restrictions (usually ≤ 800W) and small space environments, balancing safety and convenience.

4. Outdoor Camping Scenario

Core requirements: Portable and easy to carry, battery powered, strong weather resistance, suitable for camping without external power supply and outdoor changing environments, meeting the needs of simple outdoor cooking.

Customization Process

Factory&About US

NingBo Plastic Metal Product Co.,Ltd (P&M) is located in Yuyao, the so-called Mould City, Plastic Kingdom, in the southern tip of Hangzhou Bay Bridge,north of Shanghai, the east of Ningbo Port,tight double line of State Road 329 on land, sea and air trafic into a network to facilitate transport.

By the abundant technical strength,scientific management methods and good after-sales service, product deeply trusted and welcomed by customers from all over the world. P&M holds improved system of development and production, to achieve mold design, plastic products manufacturing and automatic production. Our main products is design and manufacturing of plastic mold, plastic product, metal product. 90% products of our enterprise are exported to America, Europe, Germany, Japan, Australia, etc. For many years, the company has been committed to the research of raw materials. The company has its own trademark and dozens of patents, providing more convenient technical support for mold making and product production. P&M started domestic business from 2008,named Shundi Mould Factory. And opened the international market from 2014. We always adhere to the principles of quality first and time first. While providing customers with the highest quality products, try to maximize the production efficiency and shorten production time. We are proud to tell every customer that our company has not lost any customer since its establishment.If there is a problem with the product, we will seek a solution actively and take responsibility to the end.

P&M adheres to market-oriented to the quanlity of life and focus on quality service and continuous development of new products,determined to establish a better corporate image,and our friends at home and abroad to carry a wide range of business exchanges and cooperation, create brilliant.

Packing

Packaging according to your needs

1. By air ,it takes 3-7 days for delivery.

The goods can be shipped by DHL , Fedex , UPS .

2. By sea ,the delivery time is based on your port.

To South East Asian Countries takes about 5-12 days.

To Middle east countries takes about 18-25 days.

To European countries takes about 20-28 days.

To American countries takes about 28-35 days.

To Australia takes about 10-15 days.

To African countries takes about 30-35 days.

P&M Bike parts, centered around children, balances safety, health, and fun, aiming to add a bright color to children's beautiful childhood. We look forward to working together with you to serve our children.

The path of a child's growth is paved with bricks and tiles.

FAQ

1.Who are we?

We are based in Zhejiang, China, start from 2014,sell to North America(30.00%),Southern Europe(10.00%),Northern Europe(10.00%),Central America(10.00%),Western Europe(10.00%),Mid East(10.00%),Eastern Europe(10.00%),South America(10.00%). There are total about 51-100 people in our office.

2.How can we guarantee quality?

Always a pre-production sample before mass production;

Always final Inspection before shipment;

3.What can you buy from us?

Mould, Plastic Product, Metal Product, Dental Product, CNC machining.

4.Why should you buy from us not from other suppliers?

We main do all kinds of 3d design, 3d printing and plastic metal molds tooling and products. We have our own engineer and factory. One-stop supply: 3d design - 3d printing - mold making - plastic injection.

5.What services can we provide?

Accepted Delivery Terms: FOB,CFR,CIF,EXW,FCA,DDP,DDU;

Accepted Payment Currency: USD, EUR;

Accepted Payment Type: T/T,L/C,PayPal,Western Union,Escrow;

Language Spoken:English,Chinese,Spanish,French,Russian.

6.What are the characteristics of your service?

1. Your inquiry related to our products or prices will be replied within 24 hours.

2. Well-trained and experienced staffs to answer all your enquiries in fluent English.

3. Offering the support to solve the problem in the application or selling period.

4. Competitive prices based on same quality.

5. Guarantee samples quality same as mass production quality.