Custom auto parts manufacturer moulding

In addition, our company has established cooperative relationships with plastic raw material suppliers, printing manufacturers, etc. to ensure the supply of raw materials and printing quality. Through our rich experience and perfect supply chain, our company can provide customers with high-quality customized custom auto parts manufacturer moulding products to meet their specific needs. At the same time, we have 10 years of professional foreign trade service experience, understand the foreign trade process, and better serve our customers. For custom auto parts manufacturer moulding products, we can make corresponding plastic parts, which is mainly done through injection molds.

The manufacturing and molding of custom automotive parts is an extremely rigorous and complex process, representing the highest standards in the plastic processing industry. Its core is far more than just the act of "injection molding", but a management system that runs through the entire life cycle of design, engineering, production and verification, ensuring that every part meets the automotive industry's ultimate requirements for safety, durability, precision and consistency.

The following is a detailed manufacturing and forming process for custom automotive parts, strictly adhering to industry standards such as IATF 16949.

The entire process of custom automotive parts manufacturing and forming

Phase One: Preliminary Quality Planning and Design - A Blueprint for Success

This is the most crucial stage, aiming to "get it right the first time".

Demand Input and feasibility analysis

Functional requirements: Installation position of parts, load, resistance to high and low temperature cycles (-40℃ to over 120℃), oil resistance, chemical solvent resistance, aging resistance, etc.

Dimensions and accuracy: Based on the GD&T drawings of the original equipment manufacturer, understand the strict dimensional tolerance requirements.

Appearance requirements: There are different surface treatment standards for the A surface (exterior parts, such as grilles), B surface (visible interior parts), and C surface (invisible parts).

Safety and regulations: Flame retardancy (such as UL94 V-0), low volatile organic compounds (VOC), odor, etc.

Product Design Optimization and DFM

Core collaboration: The engineering team of the parts supplier works deeply with the original equipment manufacturer/Tier 1 supplier.

CAE Analysis

Structural analysis: Ensure the strength and rigidity of the parts under conditions such as vibration and shock.

Mold flow analysis: Crucial! Before mold opening, simulate plastic filling, cooling, shrinkage and warpage, accurately predict and solve potential shrinkage, cavitation and weld line problems, and optimize the gate and cooling system.

Material selection

Bumper, dashboard: PP+EPDM-T20 (impact-resistant, low-temperature resistant).

Engine periphery: PA66-GF30 (high strength, high heat resistance).

Interior parts: ABS, PC/ABS (good comprehensive performance, easy to spray).

Headlamp lens: PC (high transparency, high heat resistance).

Key point: The materials must come from the supplier list approved by the original equipment manufacturer and have complete material certification.

Phase Two: Precision Mold Design and Manufacturing - Creating the "Mother Body"

Automobile molds are a model of heavy assets, high precision and long service life.

Mold design

Steel: High-grade and highly wear-resistant die steel (such as P20, 718, S136) is selected and heat-treated.

Hot runner system: Standard configuration. The needle valve type timing control of the hot runner is adopted to achieve balanced filling, reduce waste and internal stress.

Cooling system: Design conformal cooling waterways to maximize cooling efficiency, ensure stable cycles and consistent dimensions.

Action mechanism: Complex sliders, inclined tops and hydraulic cylinders, used for handling upside-down and threaded structures.

Exhaust system: A precise exhaust slot is indispensable to prevent charring.

Precision machining and assembly

The die core is processed by using processes such as gantry CNC, precision electrical discharge machining, and slow wire electrical discharge machining.

The cavity surface undergoes specified treatments: mirror polishing (for headlights), etching (for interior leather textures).

The mold assembly and debugging are completed by senior fitters.

Phase Three: Mold testing and process Validation - Approaching Perfection

Through repeated debugging, the best production process is locked in.

Mold trial stage

T0 Mold test: Initial debugging, checking the basic shape and filling.

T1... Tn mold test: Based on the measurement and evaluation results, optimize the mold and process until the sample is qualified.

Sample evaluation and measurement

Dimensional measurement: Use a three-coordinate measuring machine for full-size measurement, compare it with CAD data, and issue a report.

Appearance review: The quality engineer of the original equipment manufacturer reviews the standard parts under standard light sources.

Performance and durability testing

High and low temperature cycling test

Vibration test

Chemical reagent resistance test

UV aging test

Production part approval procedure

Before mass production, the supplier must submit a complete PPAP file package to the customer, including design records, process flow diagrams, control plans, performance test reports, etc., and obtain the customer's formal approval.

Phase Four: Mass Production and Process Control - Absolute Stability

Make sure that the first item is exactly the same as the one millionth item.

Standardized production

The operator strictly follows the operation instruction manual.

The mechanical hand automatically picks up the items to prevent human damage.

Statistical Process control

Real-time monitoring and recording of key process parameters (injection time, peak pressure, etc.).

Conduct frequent spot checks on the key features of the products, input the data into the control chart, and achieve predictive management and control.

Error Prevention and Traceability

Adopting error-proofing technology to prevent missed installation and incorrect installation.

100% traceability: Each part or batch can be traced back to the production time, equipment, raw material batch and process parameters.

Phase Five: Delivery and Continuous Improvement

Shipment inspection: Inspection is carried out in accordance with the AQL sampling standard.

Packaging and delivery: Use custom scratch-resistant packaging and deliver to the final assembly line of the original equipment manufacturer on time.

Continuous improvement: Apply methods such as 8D to address quality issues and carry out lean production activities to optimize efficiency.

We are a custom auto parts manufacturer moulding manufacturer, providing high-quality custom auto parts manufacturer moulding manufacturing. As long as you want to customize/develop custom auto parts manufacturer moulding products, you can find us. We have professional injection mold design and mature manufacturing technology, providing you with one-stop service, from product design-mold making-product production-product packaging-product transportation, we can help you in every link. As long as you come to us, we will provide you with the ultimate service and satisfy you in terms of product quality, production time, information dialogue, etc.

Plastic Injection Mould making

Plastic molding specifications

Mold design:

Transaction process:

Mold testing:

Product packaging

Factory

We are Custom Plastic Mold factory. Our factory is plastic injection mold maker. we has 17 years of experience in professional custom plastic mold and 10 years of foreign trade experience. We are custom Plastic Mold supplier. We can provide custom Plastic Mold service. Our factory can make the Injection molded plastic parts, and the quality of the products will satisfy you.

We have more than 50 high-end machines and hundreds of engineers and designers. We can provide one-stop service, from product design - mold making - product production - product packaging - transportation. We have a complete production chain. We can meet all your requirements.

Services we provide:

Professional custom mold service, Plastic mold design and manufacturing .plastic product production, product design, mold design, blow mold customization, rotational mold customization, die-casting mold customization. 3D printing services, CNC manufacturing services, product packaging, customized packaging, shipping services.

We always adhere to the principles of quality first and time first. While providing customers with the highest quality products, try to maximize the production efficiency and shorten production time. We are proud to tell every customer that our company has not lost any customer since its establishment.If there is a problem with the product, we will seek a solution actively and take responsibility to the end.

FAQ

Q1: Are you trading company or manufacturer ?

A: We are manufacturers.

Q2. When can I get the quotation?

A: We usually quote within 2 days after we get your inquiry.

If you are very urgent, please call us or tell us in your email so that we can quote for you first.

Q3. How long is the lead-time for mold?

A: It all depends on the products' size and complexity. Normally, the lead time is 25 days.

Q4. I have no 3D drawing, how should I start the new project?

A: You can supply us a molding sample, we will help you finish the 3D drawing design.

Q5. Before shipment, how to make sure the products quality?

A: If you don't come to our factory and also don't have the third party for inspection, we will be as your inspection worker.

We will supply you a video for production process detail include process report, products size structure and surface detail, packing detail and so on.

Q6. What is your payment terms?

A: Mold Payment: 40% deposit by T/T in advance, 30% second mold payment before sending out the first trial samples, 30% mold balance after you agree the final samples.

B:Production Payment: 50% deposit in advance, 50% before sending out the final goods.

Q7: How do you make our business long-term and good relationship?

A:1. We keep good quality and competitive price to ensure our customers benefit for best quality products.

2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.