Custom Professional Plastic Injection Moulding

Customized professional plastic injection molding is a precision manufacturing technology based on specific customer needs (such as product shape, dimensional accuracy, performance requirements, application scenarios, etc.). Through professional mold design and manufacturing, precise process parameter control, plastic raw materials (such as PP, PE, ABS, PC, PA, etc.) are heated and melted in the injection molding machine, and then injected into the customized mold cavity at high pressure and speed. After the plastic cools and solidifies, it obtains plastic products that meet customer design standards.

Unlike conventional standardized plastic injection molding, customized professional plastic injection molding has two core attributes: one is "customization", which means that from mold design to process planning, it is all centered around the unique needs of customers, and can achieve the production of complex structures and special performance products, such as customizing precision parts with biocompatibility for medical equipment and customizing high and low temperature resistant structural parts for the automotive industry; The second is "professionalism", covering professional material selection (matching the optimal plastic raw materials and modification schemes according to product performance requirements), professional mold manufacturing (using high-precision processing equipment and processes to ensure mold accuracy and durability), professional process control (ensuring the stability of the production process and consistency of product quality through advanced testing equipment and data monitoring systems), and professional after-sales service (such as product quality traceability, mold maintenance and optimization suggestions, etc.).

P&M Custom Professional Plastic Injection Moulding Introduction

1、 Core feature: Professional advantage in adapting to customized needs

The characteristics of customized professional plastic injection molding are closely centered around customer personalized needs and high-quality production goals, mainly reflected in the following five dimensions:

1. Highly customized: precise matching of personalized needs

2. Strong material adaptability: covering the demand for all types of plastics

3. High precision and high consistency: ensuring stable product quality

4. Efficient production and cost optimization: balancing quality and efficiency

5. Full process professional services: covering the product lifecycle

2、 Production process: professional operation of the entire chain from demand to finished product

The production process of customized professional plastic injection molding is a complex system engineering that integrates design, manufacturing, testing, and service. Each link requires professional technology and strict control, usually including the following 9 core links:

1. Requirement communication and scheme planning

This is the starting point of customized production and the key to ensuring the smooth progress of subsequent processes. Firstly, the professional team conducts in-depth communication with the customer to comprehensively understand their product requirements, including product usage, performance requirements, dimensional accuracy and appearance standards, production batch and delivery cycle, cost budget, etc; Then, based on one's own technical capabilities and production experience, analyze and evaluate the requirements, determine the injectability of the product, and identify possible technical difficulties; Finally, a preliminary solution is formulated, including material selection suggestions, mold design ideas, process framework, cost estimation, and production plan. After reaching consensus with the customer, the project is officially launched.

2. Product design and DFM analysis

After the DFM analysis is completed, the optimized product design scheme will be fed back to the customer for confirmation before entering the mold design stage.

3. Mold design and manufacturing

Mold is the core equipment for customized professional plastic injection molding, and its design and manufacturing quality directly determine the quality and production efficiency of the product.

4. Material preparation and pretreatment

Procurement and pre-treatment of plastic raw materials determined based on mold design and process plan. Firstly, conduct quality inspection on the purchased plastic raw materials, including appearance inspection and performance testing, to ensure that the raw materials meet production requirements; For plastics with strong moisture absorption properties (such as PA, PC, PBT, etc.), drying treatment should be carried out before injection molding. Moisture in the raw materials should be removed by a dehumidification dryer to avoid defects such as bubbles and silver lines during the injection molding process; For raw materials that require the addition of color masterbatch or additives, they should be uniformly mixed after drying to ensure consistency in color and performance. The mixing process is usually carried out in a high-speed mixer or screw mixer, and the mixing time and speed should be controlled to avoid overheating or uneven mixing of the raw materials.

5. Injection molding process parameter setting and mold testing

Trial molding is a key step in verifying the performance of the mold and the rationality of the process plan.

6. Batch production and process control

After the trial mold is qualified, it enters the mass production stage.

7. Product post-processing

Some plastic products require post-treatment after injection molding to enhance their performance, appearance, or meet assembly requirements. Common post-processing techniques include:

Remove trimming and trimming, surface treatment, assembly and assembly, heat treatment and aging treatment.

P&M Custom Professional Plastic Injection Moulding(Specification)

Customization Process

Factory&About US

NingBo Plastic Metal Product Co.,Ltd (P&M) is located in Yuyao, the so-called Mould City, Plastic Kingdom, in the southern tip of Hangzhou Bay Bridge,north of Shanghai, the east of Ningbo Port,tight double line of State Road 329 on land, sea and air trafic into a network to facilitate transport.

By the abundant technical strength,scientific management methods and good after-sales service, product deeply trusted and welcomed by customers from all over the world. P&M holds improved system of development and production, to achieve mold design, plastic products manufacturing and automatic production. Our main products is design and manufacturing of plastic mold, plastic product, metal product. 90% products of our enterprise are exported to America, Europe, Germany, Japan, Australia, etc. For many years, the company has been committed to the research of raw materials. The company has its own trademark and dozens of patents, providing more convenient technical support for mold making and product production. P&M started domestic business from 2008,named Shundi Mould Factory. And opened the international market from 2014. We always adhere to the principles of quality first and time first. While providing customers with the highest quality products, try to maximize the production efficiency and shorten production time. We are proud to tell every customer that our company has not lost any customer since its establishment.If there is a problem with the product, we will seek a solution actively and take responsibility to the end.

P&M adheres to market-oriented to the quanlity of life and focus on quality service and continuous development of new products,determined to establish a better corporate image,and our friends at home and abroad to carry a wide range of business exchanges and cooperation, create brilliant.

Packing

Packaging according to your needs

1. By air ,it takes 3-7 days for delivery.

The goods can be shipped by DHL , Fedex , UPS .

2. By sea ,the delivery time is based on your port.

To South East Asian Countries takes about 5-12 days.

To Middle east countries takes about 18-25 days.

To European countries takes about 20-28 days.

To American countries takes about 28-35 days.

To Australia takes about 10-15 days.

To African countries takes about 30-35 days.

P&M Bike parts, centered around children, balances safety, health, and fun, aiming to add a bright color to children's beautiful childhood. We look forward to working together with you to serve our children.

The path of a child's growth is paved with bricks and tiles.

FAQ

1.Who are we?

We are based in Zhejiang, China, start from 2014,sell to North America(30.00%),Southern Europe(10.00%),Northern Europe(10.00%),Central America(10.00%),Western Europe(10.00%),Mid East(10.00%),Eastern Europe(10.00%),South America(10.00%). There are total about 51-100 people in our office.

2.How can we guarantee quality?

Always a pre-production sample before mass production;

Always final Inspection before shipment;

3.What can you buy from us?

Mould, Plastic Product, Metal Product, Dental Product, CNC machining.

4.Why should you buy from us not from other suppliers?

We main do all kinds of 3d design, 3d printing and plastic metal molds tooling and products. We have our own engineer and factory. One-stop supply: 3d design - 3d printing - mold making - plastic injection.

5.What services can we provide?

Accepted Delivery Terms: FOB,CFR,CIF,EXW,FCA,DDP,DDU;

Accepted Payment Currency: USD, EUR;

Accepted Payment Type: T/T,L/C,PayPal,Western Union,Escrow;

Language Spoken:English,Chinese,Spanish,French,Russian.

6.What are the characteristics of your service?

1. Your inquiry related to our products or prices will be replied within 24 hours.

2. Well-trained and experienced staffs to answer all your enquiries in fluent English.

3. Offering the support to solve the problem in the application or selling period.

4. Competitive prices based on same quality.

5. Guarantee samples quality same as mass production quality.