Custom wheel shaft part moulding

In addition, our company has established cooperative relationships with plastic raw material suppliers, printing manufacturers, etc. to ensure the supply of raw materials and printing quality. Through our rich experience and perfect supply chain, our company can provide customers with high-quality customized custom wheel shaft part moulding products to meet their specific needs. At the same time, we have 10 years of professional foreign trade service experience, understand the foreign trade process, and better serve our customers. For custom wheel shaft part moulding products, we can make corresponding plastic parts, which is mainly done through injection molds.

For "axle parts", I have sorted out the following general customization process. Whether the material is plastic, metal or composite material, the core development logic follows the engineering path from demand to mass production verification

�� first stage: requirements analysis and definition

This is the starting point of all work and it needs to be made clear:

Core operating conditions: Load type of parts (radial, axial, torque), rotational speed, operating temperature, contact medium (whether lubrication or corrosion resistance is required), and expected service life.

Assembly relationship: Clearly define the fit mode and precision requirements with adjacent parts such as bearings, gears, and housings (such as the tolerance range of interference fit and clearance fit).

Material direction: Based on the above working conditions, preliminarily determine the material direction. For instance, engineering plastics such as nylon (PA) and polyoxymethylene (POM) are suitable for light-load and wear-resistant scenarios. Metals (such as aluminium alloys and steel) are suitable for high-strength and heavy-load applications. Polytetrafluoroethylene (PTFE) composites are used in applications that require high wear resistance and self-lubrication.

✍️ Phase 2: Detailed design and simulation verification

Transform concepts into manufacturable designs and conduct virtual verification.

3D modeling and structural design: Detailed design is carried out using CAD software, while manufacturability is also taken into consideration. For instance, for injection molded parts, it is necessary to ensure uniform wall thickness and design a draft Angle. For machined parts, the accessibility of the cutting tools needs to be taken into consideration.

Engineering Simulation (CAE) : This is a core link in the modern customization process to reduce costs and risks. Usually includes:

Structural simulation: Verify whether the strength and stiffness of the parts under load meet the requirements.

Moldflow analysis (such as Moldflow) : This analysis is of vital importance if the injection molding process is adopted. It can optimize the gate position, predict the filling process, detect welding marks and shrinkage marks defects, and optimize injection molding process parameters. For instance, some studies have optimized the process parameters of PTFE bushings through orthogonal experiments, significantly enhancing their quality.

Motion and dynamics simulation: Check for interference during motion and analyze dynamic forces.

�� Phase 3: prototyping and testing verification

Verify the design and material selection through physical objects.

Prototype manufacturing: According to the design, functional prototypes are made through small-batch machining, 3D printing or rapid mold opening and other methods.

Testing and iteration: Conduct rigorous bench tests on the prototype, simulate actual working conditions, and verify its fatigue life, wear resistance, precision, etc. Based on the test results, return to the design stage for iterative optimization.

�� Phase 4: Mass production manufacturing and quality control

After passing all verifications, it enters formal production.

Process curing and mass production

Injection molding: Suitable for plastic parts with complex shapes. High-precision molds need to be manufactured. The molds may involve complex side core-pulling mechanisms to form internal grooves and other features, and solidify the process parameters optimized by simulation.

CNC machining: Suitable for high-precision metal parts or small-batch flexible production. Modern automated production lines can efficiently complete such tasks.

Full-process quality inspection: From the raw materials entering the factory to the finished products leaving the factory, multi-dimensional inspection is required, including three-coordinate measurement (CMM) of key dimensions, material composition analysis, assembly inspection, and necessary performance retesting.

We are a custom wheel shaft part moulding manufacturer, providing high-quality custom wheel shaft part moulding manufacturing. As long as you want to customize/develop custom wheel shaft part moulding products, you can find us. We have professional injection mold design and mature manufacturing technology, providing you with one-stop service, from product design-mold making-product production-product packaging-product transportation, we can help you in every link. As long as you come to us, we will provide you with the ultimate service and satisfy you in terms of product quality, production time, information dialogue, etc.

Plastic Injection Mould making

Plastic molding specifications

Mold design:

Transaction process:

Mold testing:

Product packaging

Factory

We are Custom Plastic Mold factory. Our factory is plastic injection mold maker. we has 17 years of experience in professional custom plastic mold and 10 years of foreign trade experience. We are custom Plastic Mold supplier. We can provide custom Plastic Mold service. Our factory can make the Injection molded plastic parts, and the quality of the products will satisfy you.

We have more than 50 high-end machines and hundreds of engineers and designers. We can provide one-stop service, from product design - mold making - product production - product packaging - transportation. We have a complete production chain. We can meet all your requirements.

Services we provide:

Professional custom mold service, Plastic mold design and manufacturing .plastic product production, product design, mold design, blow mold customization, rotational mold customization, die-casting mold customization. 3D printing services, CNC manufacturing services, product packaging, customized packaging, shipping services.

We always adhere to the principles of quality first and time first. While providing customers with the highest quality products, try to maximize the production efficiency and shorten production time. We are proud to tell every customer that our company has not lost any customer since its establishment.If there is a problem with the product, we will seek a solution actively and take responsibility to the end.

FAQ

Q1: Are you trading company or manufacturer ?

A: We are manufacturers.

Q2. When can I get the quotation?

A: We usually quote within 2 days after we get your inquiry.

If you are very urgent, please call us or tell us in your email so that we can quote for you first.

Q3. How long is the lead-time for mold?

A: It all depends on the products' size and complexity. Normally, the lead time is 25 days.

Q4. I have no 3D drawing, how should I start the new project?

A: You can supply us a molding sample, we will help you finish the 3D drawing design.

Q5. Before shipment, how to make sure the products quality?

A: If you don't come to our factory and also don't have the third party for inspection, we will be as your inspection worker.

We will supply you a video for production process detail include process report, products size structure and surface detail, packing detail and so on.

Q6. What is your payment terms?

A: Mold Payment: 40% deposit by T/T in advance, 30% second mold payment before sending out the first trial samples, 30% mold balance after you agree the final samples.

B:Production Payment: 50% deposit in advance, 50% before sending out the final goods.

Q7: How do you make our business long-term and good relationship?

A:1. We keep good quality and competitive price to ensure our customers benefit for best quality products.

2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.