Injection Moulding Design

Why Partner with Us? 20+ Years of Expertise in Injection Moulding Design & Manufacturing.

Two Decades of Mastery: Over 20 years of dedicated experience in precision plastic injection moulding.

Design-Led Engineering: Our core competency is expert injection moulding design, focusing on DFM to ensure part quality and manufacturing efficiency.

End-to-End Service: We provide a seamless process from initial design and prototyping to full-scale production.

Proven Solutions: Our extensive experience allows us to solve complex design challenges and deliver durable, high-performance molds.

Collaborative Partnership: We work closely with you to ensure the design meets your exact specifications and budgetary goals.

At Ningbo P&M Plastic Metal Product Co., Ltd., we believe that up-front engineering is the most valuable phase of any injection molding project. Our injection moulding design process is a strategic partnership aimed at eliminating costly production issues, optimizing part functionality, and ensuring your time-to-market is as fast as possible. With 20+ years of experience, our designers have solved complex challenges across industries, making us your ideal design partner.

Design for Manufacturability (DFM) Analysis: We critically analyze your part design to recommend improvements for moldability, strength, and aesthetics while significantly reducing costs.

Advanced CAD/CAE Engineering: Utilizing software like SolidWorks, UG/NX, and Autodesk Moldflow for precise 3D modeling, mold flow analysis, cooling simulation, and warpage prediction.

Mold Flow Analysis: Simulating the flow of plastic into the mold cavity to identify and correct potential issues like air traps, weld lines, and sink marks before cutting steel.

Precision Tooling Design: Designing robust mold structures including complex actions like sliders, lifters, and unscrewing mechanisms for sophisticated parts.

Material Selection Guidance: Advising on the best plastic resin for your application based on mechanical, thermal, and chemical requirements.

Injection Moulding Design

Our Proven Injection Moulding Design Process

Requirement & Concept Review: Deep-dive consultation to understand your part's function, cosmetics, and volume needs.

DFM Report & Quotation: We provide a detailed report with design improvement suggestions and a transparent quote.

Detailed Design & Simulation: Our engineers create the complete mold design and run simulations to validate performance.

Design Approval & Collaboration: We share the design with you for final review and approval, ensuring full alignment.

Seamless Handoff to Manufacturing: The approved design is seamlessly transferred to our precision machining team.

The Design Advantage

Manufacturing-Focused Design: Our designers work side-by-side with our mold makers. This integrated approach ensures designs are not only theoretically sound but also practical and efficient to machine and maintain.

Cost-Saving Focus: We identify opportunities for cost reduction without compromising quality—through optimal cavity numbers, simplified actions, and material efficiency.

20+ Years of Practical Knowledge: Our experience allows us to foresee potential production challenges that software alone cannot predict.

Collaborative Partnership: We see ourselves as an extension of your engineering team, committed to open communication and achieving your goals.

Injection Moulding Design Success Stories

Challenge 1: A part with thick walls causing sink marks. Our Solution: Redesigned rib structure and optimized gate location via mold flow analysis. Result: Perfect surface finish and reduced cycle time."

Challenge 2: A complex undercut requiring an expensive mold mechanism. Our Solution: Ingenious side-action design that simplified manufacturing. Result: 30% reduction in mold cost.

Don't let design flaws delay your project or increase costs. Leverage our injection moulding design expertise to get it right from the start. Upload your part drawings for a comprehensive DFM analysis and quote.

Injection Moulding Design

Injection Mould making

1. Samples/drawings and requirements from you.

2. Mold design: After you place an order, we will communicate with you and exchange opinions.

3. Material procurement: steel cutting and mold basic tools.

4. Assembly.

5. Mold inspection: Track and control mold processing.

6. Mold testing: We will notify you of the date. Then the sample inspection report and injection parameters will be sent to you together with the sample!

7. Your shipping instructions and confirmation.

8. Make the mold before packaging.

9. We provide various plastic injection molds, blow molds, silicone molds, and die-casting mold services.

Plastic molding specifications

1. Professional manufacturing, design and production of injection molds and stamping mold quality control

2. Have rich experience in exporting injection molds and stamping molds

3. Design molds at reasonable prices

4. Cavity: single cavity or as per your requirement

5. Treatment: S45C pretreatment >25Hrc, and nitriding

6. Mold steel: section steel, core steel, slider steel: P20, 2738, 2136 optional

7. Standard: Democratic, Husky, Available

8. Hot runner: according to your needs

9. Lifespan:>300,000 times

10. Packing: plywood box, coated with anti-rust paint

Transaction process

Product packaging

Packaging according to your needs

1.By air ,it takes 3-7 days for delivery .The goods can be shipped by DHL ,Fedex ,UPS .

2.By sea ,the delivery time is based on your port .

To South East Asian Countries takes about 5-12 days

To Middle east countries takes about 18-25 days

To European countries takes about 20-28 days

To American countries takes about 28-35 days

To Australia takes about 10-15 days

To African countries takes about 30-35 days.

Factory

Video-1: (Factory Video)

Video-2: (Injection Molding)

Video-3: (Blow molding)

Video-4: (Blow molding)

Video-5: (Roll molding)

We are plastic iniection mold maker, we have High-quality mold manufacturing, our main feature is Custom injection mold, we focus on Plastic mold design and manufacturing. We provide Custom injection mold service.We always adhere to the principle of quality first and time first. While providing customers with the best quality products, we try to improve production efficiency and shorten production time. We are proud to tell every customer that our company has not lost a single customer since its inception. If there is a problem with the product, we will actively seek solutions and take responsibility to the end. Please choose us and let us become a long-term cooperation partner.

FAQ

1. Who are we?

We are based in Zhejiang, China, start from 2014,sell to North America(30.00%),Southern Europe(10.00%),Northern.

Europe(10.00%),Central America(10.00%),Western Europe(10.00%),Mid East(10.00%),Eastern Europe(10.00%),South America(10.00%). There are total about 51-100 people in our office.

2. How can we guarantee quality?

Always a pre-production sample before mass production;

Always final Inspection before shipment.

3. What can you buy from us?

Mould,Plastic Product, Metal Product,Dental Product,CNC machining.

4. Why should you buy from us not from other suppliers?

Ningbo P&M Plastic Metal Product Co., Ltd. We main do all kinds of 3d design, 3d printing and plastic metal molds tooling and products. We have our own engineer and factory. One-stop supply:3d design - 3d printing - mold making - plastic injection.

5. What services can we provide?

Accepted Delivery Terms: FOB,CFR,CIF,EXW,FCA,DDP,DDU;

Accepted Payment Currency:USD,EUR;

Accepted Payment Type: T/T,L/C,PayPal,Western Union,Escrow;

Language Spoken:English,Chinese,Spanish,French,Russian.

6. What are the characteristics of your service?

1. Your inquiry related to our products or prices will be replied within 24hours.

2. Welltrained and experienced staffs to answer all your enquiries in fluent English.

3. Offering the support to solve the problem in the application or selling period.

4. Competitive prices based on same quality.

5. Guarantee samples quality same as mass production quality.