mould injection suppliers

Five core steps in mold making

I. Intelligent design modeling (AI-Hybrid Design)

1. Demand reverse engineering

Use quantum dot scanner to obtain product 3D point cloud (accuracy ±0.002mm)

Intelligent analysis of functional surface/demolding angle/shrinkage rate (such as automatic calculation of 1.2°-1.5° draft angle for bumper mold)

2. AI-assisted parametric design

graph LR

A[Material shrinkage rate database] --> B(Generate gradient cooling channel solution)

C[Mold flow analysis big data] --> D(Predict weld line position and optimize structure)

E[Historical mold failure case] --> F(Automatically strengthen stress concentration area)

2. Material innovation selection

Metal matrix composites (MMC), high glass fiber content parts, wear resistance increased by 300%, life of 500,000 molds

Nano-coated H13 steel, precision electronic connectors, surface hardness HRC62±1 (traditional HRC58)

Functional gradient materials (FGM), severe temperature difference working conditions, thermal expansion coefficient gradual control (Δα＜0.5×10⁻⁶/℃)

3. Additive-subtractive composite processing (Hybrid Manufacturing)

1. Metal 3D printing main body molding

Use SLM technology to print complex conformal waterways (minimum aperture Φ0.8mm)

Topology optimization reduces weight by 40% while ensuring rigidity (refer to Mazak INTEGREX i-800N parameters)

2. Five-axis precision correction

Equipped with laser online measurement system (closed-loop compensation with accuracy of 0.001mm)

Using ultrasonic vibration milling for deep and narrow groove processing (surface roughness Ra0.05μm)

4. Surface strengthening and detection (zero defect guarantee system)

1. Functional surface treatment

Pulse plasma nitriding (layer depth 0.15mm, hardness HV1200)

DLC coating deposition (friction coefficient reduced to 0.05)

2. Full-dimensional quality monitoring

graph TD

A[X-ray flaw detection] --> B(internal porosity <0.02%)

C[white light interferometer] --> D(contour error <±2μm)

E[thermal imager] --> F(cooling water channel flow balance ≥95%)

V. Intelligent assembly and digital twin debugging

1. IoT pre-assembly

Use AR glasses to guide key parts assembly (error alarm accuracy 0.005mm)

Intelligent press automatically calibrates preload force (pressure fluctuation ≤±0.5%)

2. Virtual-reality joint debugging

Load Moldflow 2025 simulation of injection molding parameters (dynamic optimization of holding pressure curve)

Digital twin predicts mold service life (error rate <3%)

2025 industry trends

Green manufacturing: mandatory implementation of carbon quota trading in the mold industry (cost per ton of CO₂ ¥320)

Cloud manufacturing platform: mold sharing database reduces repeated development rate by 35% (reference Haige Mould Cloud)

Biodegradable mold: PLA/PHB composite material breaks through the temperature resistance limit (short-term application up to 180°C)

Mould injection suppliers

We are a mould injection  manufacturer, providing high-quality mould injection  manufacturing. As long as you want to customize/develop mould injection  products, you can find us. We have professional injection mold design and mature manufacturing technology, providing you with one-stop service, from product design-mold making-product production-product packaging-product transportation, we can help you in every link. As long as you come to us, we will provide you with the ultimate service and satisfy you in terms of product quality, production time, information dialogue, etc.

Plastic Injection Mould making

Plastic molding specifications

Mold design:

Transaction process:

Mold testing:

Product packaging

Factory

We are Custom Plastic Mold factory. Our factory is plastic injection mold maker. we has 17 years of experience in professional custom plastic mold and 10 years of foreign trade experience. We are custom Plastic Mold supplier. We can provide custom Plastic Mold service. Our factory can make the Injection molded plastic parts, and the quality of the products will satisfy you.

We have more than 50 high-end machines and hundreds of engineers and designers. We can provide one-stop service, from product design - mold making - product production - product packaging - transportation. We have a complete production chain. We can meet all your requirements.

Services we provide:

Professional custom mold service, Plastic mold design and manufacturing .plastic product production, product design, mold design, blow mold customization, rotational mold customization, die-casting mold customization. 3D printing services, CNC manufacturing services, product packaging, customized packaging, shipping services.

We always adhere to the principles of quality first and time first. While providing customers with the highest quality products, try to maximize the production efficiency and shorten production time. We are proud to tell every customer that our company has not lost any customer since its establishment.If there is a problem with the product, we will seek a solution actively and take responsibility to the end.

FAQ

Q1: Are you trading company or manufacturer ?

A: We are manufacturers.

Q2. When can I get the quotation?

A: We usually quote within 2 days after we get your inquiry.

If you are very urgent, please call us or tell us in your email so that we can quote for you first.

Q3. How long is the lead-time for mold?

A: It all depends on the products' size and complexity. Normally, the lead time is 25 days.

Q4. I have no 3D drawing, how should I start the new project?

A: You can supply us a molding sample, we will help you finish the 3D drawing design.

Q5. Before shipment, how to make sure the products quality?

A: If you don't come to our factory and also don't have the third party for inspection, we will be as your inspection worker.

We will supply you a video for production process detail include process report, products size structure and surface detail, packing detail and so on.

Q6. What is your payment terms?

A: Mold Payment: 40% deposit by T/T in advance, 30% second mold payment before sending out the first trial samples, 30% mold balance after you agree the final samples.

B:Production Payment: 50% deposit in advance, 50% before sending out the final goods.

Q7: How do you make our business long-term and good relationship?

A:1. We keep good quality and competitive price to ensure our customers benefit for best quality products.

2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.