Oem/Odm custom plastic parts Moulding

In addition, our company has established cooperative relationships with plastic raw material suppliers, printing manufacturers, etc. to ensure the supply of raw materials and printing quality. Through our rich experience and perfect supply chain, our company can provide customers with high-quality customized oem/odm custom plastic parts products to meet their specific needs. At the same time, we have 10 years of professional foreign trade service experience, understand the foreign trade process, and better serve our customers. For oem/odm custom plastic parts products, we can make corresponding plastic parts, which is mainly done through injection molds.

Phase 1: Needs Analysis and Concept Establishment

This is the starting point of the project and the key to distinguishing between OEM and ODM.

OEM Model:

Customer Input: The customer provides a complete product design (including ID appearance drawings, 3D structural data, technical specifications, etc.).

Manufacturer Role: Assess the manufacturability of the design and provide a manufacturing quotation. The core is "build according to the drawings."

ODM Model:

Customer Input: The customer proposes a product concept, market positioning, target cost, and functional requirements.

Manufacturer Role: Conduct market analysis and provide a complete solution including industrial design, structural design, material selection, and functional definition. The core is "turnkey project."

Phase 2: Design and Development

This is where the value of the ODM model is most concentrated and is a crucial optimization stage in the OEM model.

Industrial Design:

Content: Based on market demand and brand image, design the product's appearance, color scheme, and human-computer interaction.

Output: Product renderings and appearance models.

Lead Party: ODM manufacturer leads; in the OEM model, the customer provides the design.

Structural Design:

Content: Transforming the exterior design into a manufacturable 3D structural model. Designing snap-fit components, reinforcing ribs, mounting positions, etc.

Output: Detailed 3D drawings and 2D engineering drawings.

DFM (Design for Manufacturability Analysis):

Content: DFM is mandatory for both OEM and ODM projects. Engineers analyze drawings and propose modifications to wall thickness, draft angle, fillets, and ejection methods to optimize production, reduce costs, and improve quality.

Output: DFM report, confirmed by the customer.

Material Selection and Certification:

Recommending and testing materials based on product performance requirements (strength, heat resistance, flame retardancy, environmental friendliness, etc.). For products with certification requirements, materials with the corresponding certifications must be selected.

Third Stage: Mold Design and Manufacturing

Mold Design:

Mold Flow Analysis: Simulating plastic filling, cooling, and warpage using CAE software to anticipate and resolve potential problems.

Structural Design: Designing the mold base, cavity, cooling system, venting system, ejection system, and complex mechanisms such as sliders/angled ejectors.

Precision Machining and Assembly:

Mold cores and inserts are machined using CNC, EDM, and wire cutting equipment.

Surface treatments such as polishing and etching are performed.

Mold assembly and debugging are completed by senior fitters.

Fourth Stage: Trial Molding and Engineering Verification

Trial Molding:

The mold is debugged on the injection molding machine to produce the first batch of samples.

Process parameters (temperature, pressure, speed, time) are adjusted.

Sample Evaluation:

Dimensional Measurement: Full-dimensional inspection is performed using a coordinate measuring machine.

Appearance Inspection: Defects such as shrinkage, flash, and weld lines are checked.

Functional and Durability Testing: Assembly, drop, and lifespan tests are conducted.

Design Freeze and PPAP:

The customer confirms the samples, freezing the design.

In industries such as automotive, suppliers must submit a PPAP (Production Part Approval Process) documentation package to demonstrate their ability to consistently produce qualified products.

Fifth Stage: Mass Production and Quality Control

Standardized Production:

Standard operating instructions are developed, and process parameters are locked in.

Automated production (robotic arm parts handling).

Strict quality control:

IPQC (In-Process Quality Control): Operators and quality inspectors conduct regular patrols and spot checks.

SPC (Statistical Process Control): Monitor key process parameters and product characteristics to ensure process stability.

100% Inspection/AOI: Perform 100% inspection or automated optical inspection on key surface finishes.

Supply chain management:

Ensure a stable supply and quality of raw materials and components.

Sixth stage: Packaging, delivery, and after-sales service

Packaging: Provide protective packaging according to customer requirements or industry standards.

Delivery: Deliver on time and in the required quantity to the designated location.

After-sales service: Provide mold maintenance, technical support, and quality tracking.

We are a oem/odm custom plastic parts manufacturer, providing high-quality oem/odm custom plastic parts manufacturing. As long as you want to customize/develop oem/odm custom plastic parts products, you can find us. We have professional injection mold design and mature manufacturing technology, providing you with one-stop service, from product design-mold making-product production-product packaging-product transportation, we can help you in every link. As long as you come to us, we will provide you with the ultimate service and satisfy you in terms of product quality, production time, information dialogue, etc.

Plastic Injection Mould making

Plastic molding specifications

Mold design:

Transaction process:

Mold testing:

Product packaging

Factory

We are Custom Plastic Mold factory. Our factory is plastic injection mold maker. we has 17 years of experience in professional custom plastic mold and 10 years of foreign trade experience. We are custom Plastic Mold supplier. We can provide custom Plastic Mold service. Our factory can make the Injection molded plastic parts, and the quality of the products will satisfy you.

We have more than 50 high-end machines and hundreds of engineers and designers. We can provide one-stop service, from product design - mold making - product production - product packaging - transportation. We have a complete production chain. We can meet all your requirements.

Services we provide:

Professional custom mold service, Plastic mold design and manufacturing .plastic product production, product design, mold design, blow mold customization, rotational mold customization, die-casting mold customization. 3D printing services, CNC manufacturing services, product packaging, customized packaging, shipping services.

We always adhere to the principles of quality first and time first. While providing customers with the highest quality products, try to maximize the production efficiency and shorten production time. We are proud to tell every customer that our company has not lost any customer since its establishment.If there is a problem with the product, we will seek a solution actively and take responsibility to the end.

FAQ

Q1: Are you trading company or manufacturer ?

A: We are manufacturers.

Q2. When can I get the quotation?

A: We usually quote within 2 days after we get your inquiry.

If you are very urgent, please call us or tell us in your email so that we can quote for you first.

Q3. How long is the lead-time for mold?

A: It all depends on the products' size and complexity. Normally, the lead time is 25 days.

Q4. I have no 3D drawing, how should I start the new project?

A: You can supply us a molding sample, we will help you finish the 3D drawing design.

Q5. Before shipment, how to make sure the products quality?

A: If you don't come to our factory and also don't have the third party for inspection, we will be as your inspection worker.

We will supply you a video for production process detail include process report, products size structure and surface detail, packing detail and so on.

Q6. What is your payment terms?

A: Mold Payment: 40% deposit by T/T in advance, 30% second mold payment before sending out the first trial samples, 30% mold balance after you agree the final samples.

B:Production Payment: 50% deposit in advance, 50% before sending out the final goods.

Q7: How do you make our business long-term and good relationship?

A:1. We keep good quality and competitive price to ensure our customers benefit for best quality products.

2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.