Plastic motorcycle parts new moulding

In addition, our company has established cooperative relationships with plastic raw material suppliers, printing manufacturers, etc. to ensure the supply of raw materials and printing quality. Through our rich experience and perfect supply chain, our company can provide customers with high-quality customized plastic motorcycle parts new moulding products to meet their specific needs. At the same time, we have 10 years of professional foreign trade service experience, understand the foreign trade process, and better serve our customers. For plastic motorcycle parts new moulding products, we can make corresponding plastic parts, which is mainly done through injection molds.

The molding process for plastic motorcycle parts requires a comprehensive consideration of material properties, mold design, and injection molding techniques. The following describes the specific process and key steps:

1. Material Selection and Pretreatment

Thermoplastics (such as ABS, PP, and PS) are commonly used for motorcycle parts. Selection should be based on the part's function (e.g., decorative effect and strength requirements):

ABS: Offers excellent overall performance, impact resistance, and easy molding, making it suitable for exterior parts (e.g., handlebars and instrument panels);

PP: High-temperature resistance (up to 100°C) and chemical resistance make it suitable for impact-resistant components (e.g., engine guards);

PS: Offers excellent transparency and is used for decorative parts (e.g., transparent covers).

Pretreatment: Hygroscopic materials (e.g., PA) require pre-drying (at 80-100°C for 2-4 hours) to prevent pores. This step can be omitted for non-hygroscopic materials (e.g., ABS).

2. Mold design and manufacturing (core link) Mold quality directly affects the molding effect of parts, and the following design points need to be focused on: 1. Mold structure design Parting surface: Planes or inclined surfaces are preferred to avoid complex shapes that lead to flash or insufficient filling; motorcycle parts (such as headlight covers and decorative parts) mostly use plane parting [3]. Cavity and core: Complex curved surfaces need to optimize wall thickness (3-8mm), and cooling channels should be added to thick-walled areas to prevent shrinkage holes; rib design should avoid stress concentration (such as the support structure of trophy parts) [3]. Material selection: Steel molds (such as H13, S136, with a service life of over one million times) are selected for large-scale production; aluminum molds can be selected for small-scale production (low cost, but attention should be paid to wear). 2. Auxiliary system design Gate and ejector: Gates should avoid decorative patterns (such as handlebars) and use side gates or point gates; ejector pins/ejector pins should be evenly distributed to prevent deformation. Cooling system: Injection molding requires the design of a sufficient cooling circuit (such as circulating water cooling). The recommended mold temperature for PP parts is around 80°C (weld marks are likely to form below 40°C, and warping is likely to occur above 100°C). 3. Manufacturing technology Promote CAD/CAM/CAE technology and optimize mold structure through 3D modeling; hot runner technology can reduce the waste of raw materials (applicable to multi-cavity molds). III. Injection molding process 1. Material heating and plasticization Granular plastic enters the feeding chamber through the hopper and is heated and mixed by a reciprocating screw (spiral screw) (the temperature is adjusted according to the material, such as ABS 210-250°C). After melting, a uniform plastic melt is formed [2]. 2. Injection into the mold cavity The injection molding machine quickly injects the melt into the mold cavity at high pressure (50-120MPa). The filling process needs to control the speed (slow injection to fill the mold, fast injection to maintain pressure) to ensure that complex structures (such as the curved surface of the headlight cover) are completely filled [2][3]. 3. Cooling and solidification

The melt is cooled and hardened in the mold cavity. The time is adjusted according to the thickness of the part (30-60 seconds for thick walls and 15-30 seconds for thin walls) to avoid deformation caused by excessive temperature difference between the inside and outside [3].

4. Demolding and trimming

After cooling, the mold is opened to remove the part, the gate (such as side gate, point gate) is cut off, the burrs are ground, and polished if necessary (such as transparent parts need mirror treatment).

IV. Quality control and post-processing

Defect detection: Focus on checking short spots (insufficient filling), bubbles (air mixing), and warping (uneven cooling). This can be verified by light or three-dimensional coordinate measuring machine.

Dimension calibration: Adjust the mold size according to the material shrinkage rate (usually 0.5%-2%) (such as PP shrinkage rate is about 1.0%-1.5%) to ensure that the final part meets the design requirements.

Surface treatment: Decorative parts require high-gloss polishing or electroplating (such as handlebar decorative strips); functional parts (such as engine cooling fins) can be sprayed or baked to enhance durability.

We are a plastic motorcycle parts new moulding manufacturer, providing high-quality plastic motorcycle parts new moulding manufacturing. As long as you want to customize/develop plastic motorcycle parts new moulding products, you can find us. We have professional injection mold design and mature manufacturing technology, providing you with one-stop service, from product design-mold making-product production-product packaging-product transportation, we can help you in every link. As long as you come to us, we will provide you with the ultimate service and satisfy you in terms of product quality, production time, information dialogue, etc.

Plastic Injection Mould making

Plastic molding specifications

Mold design:

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Factory

We are Custom Plastic Mold factory. Our factory is plastic injection mold maker. we has 17 years of experience in professional custom plastic mold and 10 years of foreign trade experience. We are custom Plastic Mold supplier. We can provide custom Plastic Mold service. Our factory can make the Injection molded plastic parts, and the quality of the products will satisfy you.

We have more than 50 high-end machines and hundreds of engineers and designers. We can provide one-stop service, from product design - mold making - product production - product packaging - transportation. We have a complete production chain. We can meet all your requirements.

Services we provide:

Professional custom mold service, Plastic mold design and manufacturing .plastic product production, product design, mold design, blow mold customization, rotational mold customization, die-casting mold customization. 3D printing services, CNC manufacturing services, product packaging, customized packaging, shipping services.

We always adhere to the principles of quality first and time first. While providing customers with the highest quality products, try to maximize the production efficiency and shorten production time. We are proud to tell every customer that our company has not lost any customer since its establishment.If there is a problem with the product, we will seek a solution actively and take responsibility to the end.

FAQ

Q1: Are you trading company or manufacturer ?

A: We are manufacturers.

Q2. When can I get the quotation?

A: We usually quote within 2 days after we get your inquiry.

If you are very urgent, please call us or tell us in your email so that we can quote for you first.

Q3. How long is the lead-time for mold?

A: It all depends on the products' size and complexity. Normally, the lead time is 25 days.

Q4. I have no 3D drawing, how should I start the new project?

A: You can supply us a molding sample, we will help you finish the 3D drawing design.

Q5. Before shipment, how to make sure the products quality?

A: If you don't come to our factory and also don't have the third party for inspection, we will be as your inspection worker.

We will supply you a video for production process detail include process report, products size structure and surface detail, packing detail and so on.

Q6. What is your payment terms?

A: Mold Payment: 40% deposit by T/T in advance, 30% second mold payment before sending out the first trial samples, 30% mold balance after you agree the final samples.

B:Production Payment: 50% deposit in advance, 50% before sending out the final goods.

Q7: How do you make our business long-term and good relationship?

A:1. We keep good quality and competitive price to ensure our customers benefit for best quality products.

2. We respect every customer as our friend and we sincerely do business and make friends with them, no matter where they come from.