Pmma Resin Pellets Injection Moulding

MMA resin particle injection molding is a plastic processing technology that uses high-purity PMMA resin particles as raw materials to complete the physical molding process of "heating and melting → high-pressure injection into the mold cavity → pressure maintenance and shrinkage → cooling and solidification → demolding and part taking" in an injection molding machine, ultimately obtaining PMMA products that are completely consistent with the mold cavity, have high transparency, high surface gloss, and complex structure.

P&M Pmma Resin Pellets Injection Moulding Introduction

1. Raw material pretreatment: drying and dehydration are the core

PMMA resin particles have a certain degree of moisture absorption (water absorption rate of 0.3% -0.4%, higher than PP and PE), and moisture can cause defects such as "bubbles, silver wires, and surface fogging" during injection molding. Therefore, drying treatment is the core of pretreatment.

2. Injection molding machine and mold preparation: adapted to PMMA characteristics

PMMA injection molding has higher requirements for equipment and molds than ordinary plastics, and requires targeted selection and design.

3. Melt injection: precise control of temperature and pressure

PMMA melt has high viscosity and poor thermal stability, and requires "gradient temperature control+segmented injection" to ensure uniform melting and no degradation.

Material barrel temperature setting (core parameter, directly affecting melting quality):

4. Pressure holding and cooling: control shrinkage and dimensional accuracy

Pressure holding and cooling directly affect the shrinkage rate, internal stress, and dimensional accuracy of the product, and require precise matching.

5. Demoulding and retrieval: Protecting appearance and structure

PMMA products have a smooth surface but limited toughness. Attention should be paid to the demolding method and the strength of the parts to avoid scratches or damage.

6. Post processing and testing: optimizing performance and ensuring compliance

The post-processing process for PMMA products is simple, but strict testing is required for appearance and performance.

P&M Pmma Resin Pellets Injection Moulding(Specification)

P&M Pmma Resin Pellets Injection Moulding Feature And Application

PMMA resin particle injection molding, with its advantages of "high-end appearance, controllable performance, and lightweight", has penetrated into various fields such as consumer electronics, automotive, lighting, home furnishings, and optics, becoming the core molding technology for high-end products

1. In the field of consumer electronics: the core choice for high-end exterior components

Consumer electronics have extremely high requirements for "appearance texture, lightweight, and precision structure", and PMMA injection molding is the mainstream solution.

2. Automotive field: Lightweight and weather resistant exterior functional components

PMMA injection molded parts used in the automotive industry focus on "lightweight replacement of glass, weather resistance and impact resistance", mainly applied in:

Automotive lighting system: used for front headlight lampshades (high transparency+weather resistance, long-term outdoor use without yellowing), taillight housings (colored PMMA, uniform transparency), interior ambient light lampshades (high gloss, enhancing interior grade);

Automotive interior parts: used for dashboard panels (transparent or semi transparent, compatible with display screens), center console decorative strips (coated to enhance metallic texture), door interior panels (lightweight, reducing body weight);

3. Lighting field: dual requirements for optical performance and appearance

The lighting industry relies on PMMA's "high transparency+weather resistance", which is one of the core application scenarios for PMMA injection molding:

LED lighting fixtures: used for LED ceiling lampshades (light transmittance ≥ 90%, uniform light without glare), tube lamp housings (white or colored, high gloss), and courtyard lamp lampshades (weather resistant modified, outdoor for 5 years without aging);

Special lighting: used for stage lamp covers (high-temperature modified, long-term use without deformation), emergency lamp housings (impact resistant, drop 1.5m without damage), and automotive atmosphere wicks (precision structure, suitable for narrow spaces).

4. In the field of home and daily necessities: a balance between aesthetics and practicality

PMMA injection molded parts in the home field focus on "beautiful appearance, durability and easy cleaning", mainly used for:

Home decor: Used for acrylic vases (transparent as crystal, high-end texture), photo frame frames (customized in color, suitable for different decoration styles), storage boxes (semi transparent, easy to view internal items)

5. Optics and Medical Fields: Strict Requirements for Precision and Safety

In fields with strict requirements for accuracy and safety, PMMA injection molding also occupies an important position:

Medical field: used for medical equipment panels (alcohol resistant wiping, easy to clean and disinfect), syringe windows (high transparency, easy to observe medication), dental braces (transparent and invisible, beautiful and comfortable, in compliance with medical grade safety standards)

Customization Process

Factory&About US

NingBo Plastic Metal Product Co.,Ltd (P&M) is located in Yuyao, the so-called Mould City, Plastic Kingdom, in the southern tip of Hangzhou Bay Bridge,north of Shanghai, the east of Ningbo Port,tight double line of State Road 329 on land, sea and air trafic into a network to facilitate transport.

By the abundant technical strength,scientific management methods and good after-sales service, product deeply trusted and welcomed by customers from all over the world. P&M holds improved system of development and production, to achieve mold design, plastic products manufacturing and automatic production. Our main products is design and manufacturing of plastic mold, plastic product, metal product. 90% products of our enterprise are exported to America, Europe, Germany, Japan, Australia, etc. For many years, the company has been committed to the research of raw materials. The company has its own trademark and dozens of patents, providing more convenient technical support for mold making and product production. P&M started domestic business from 2008,named Shundi Mould Factory. And opened the international market from 2014. We always adhere to the principles of quality first and time first. While providing customers with the highest quality products, try to maximize the production efficiency and shorten production time. We are proud to tell every customer that our company has not lost any customer since its establishment.If there is a problem with the product, we will seek a solution actively and take responsibility to the end.

P&M adheres to market-oriented to the quanlity of life and focus on quality service and continuous development of new products,determined to establish a better corporate image,and our friends at home and abroad to carry a wide range of business exchanges and cooperation, create brilliant.

Packing

Packaging according to your needs

1. By air ,it takes 3-7 days for delivery.

The goods can be shipped by DHL , Fedex , UPS .

2. By sea ,the delivery time is based on your port.

To South East Asian Countries takes about 5-12 days.

To Middle east countries takes about 18-25 days.

To European countries takes about 20-28 days.

To American countries takes about 28-35 days.

To Australia takes about 10-15 days.

To African countries takes about 30-35 days.

P&M Bike parts, centered around children, balances safety, health, and fun, aiming to add a bright color to children's beautiful childhood. We look forward to working together with you to serve our children.

The path of a child's growth is paved with bricks and tiles.

FAQ

1.Who are we?

We are based in Zhejiang, China, start from 2014,sell to North America(30.00%),Southern Europe(10.00%),Northern Europe(10.00%),Central America(10.00%),Western Europe(10.00%),Mid East(10.00%),Eastern Europe(10.00%),South America(10.00%). There are total about 51-100 people in our office.

2.How can we guarantee quality?

Always a pre-production sample before mass production;

Always final Inspection before shipment;

3.What can you buy from us?

Mould, Plastic Product, Metal Product, Dental Product, CNC machining.

4.Why should you buy from us not from other suppliers?

We main do all kinds of 3d design, 3d printing and plastic metal molds tooling and products. We have our own engineer and factory. One-stop supply: 3d design - 3d printing - mold making - plastic injection.

5.What services can we provide?

Accepted Delivery Terms: FOB,CFR,CIF,EXW,FCA,DDP,DDU;

Accepted Payment Currency: USD, EUR;

Accepted Payment Type: T/T,L/C,PayPal,Western Union,Escrow;

Language Spoken:English,Chinese,Spanish,French,Russian.

6.What are the characteristics of your service?

1. Your inquiry related to our products or prices will be replied within 24 hours.

2. Well-trained and experienced staffs to answer all your enquiries in fluent English.

3. Offering the support to solve the problem in the application or selling period.

4. Competitive prices based on same quality.

5. Guarantee samples quality same as mass production quality.